Stationary Traction Forklift Battery Parts Tubular Seperator Battery Gauntlet
Internal Diameter 8mm
Length 235mm
Central Distance 9.4mm
Number of Tubes 15
Woven Gauntlet
| Type |
Battery Gauntlet/ PT bag |
| Application |
Traction battery, stationary battery, EV battery |
| Material |
textile |
| Color |
yellow, white |
| ER |
<=0.0035 |
| Porosity |
>=58 |
Product Introduction
Our gauntlet adopts the advanced textile and curing technology with 1 million square meters production capability. The terylene gauntlet has advantages: lower electrical resistance, higher porosity, higher mechanical strength, higher anti oxidation, higher stability and elastic control.
| ER |
<= 0.0035 |
| Porosity % |
>=58 |
| Tensile strength(N/cm) |
>=390 |
| Detoration under force(N) |
>=36 |
| Acid resistance |
>=0.7 |
| Content of CI |
<=0.003 |
| Reductive KMnO4 |
<=12 |
| Weight loss after soaking in acid |
<=1.50-0.30 |
In the forklift traction battery system, every component is related to the performance and stability of the forklift. The 15-tube braided battery protective cover that we will focus on today is a high-performance battery protection component designed for harsh industrial scenarios with innovative textile technology as the core.
Core material and process advantages
The protective cover adopts high-strength textile composite materials, forms a three-dimensional structure through precision weaving technology, and combines high-performance resin impregnation and curing technology to create a protective barrier with both flexibility and impact resistance. After special treatment, the textile substrate has the following characteristics:
Adaptability to extreme environments: It can maintain stable performance in the temperature range of -40℃ to 80℃, and withstand complex working conditions such as moisture, dust, and electrolyte corrosion;
Balance between lightness and high strength: The unit weight is only 60% of traditional protective materials, but the tensile strength is increased by 30%, reducing the overall load of the battery pack while strengthening structural protection;
Low impedance conduction design: The porosity of the textile structure is optimized to the industry-leading level to ensure efficient circulation of the electrolyte, while reducing energy loss and improving battery charging and discharging efficiency.
Structural design and functional characteristics
The protective sleeve adopts a 15-tube array woven structure. A single sleeve contains 15 independent protective tubes, which are precisely adapted to the electrode layout of tubular lead-acid batteries to achieve the following core functions:
Solid protection of active substances: Closely fit the electrode surface, through the flexible binding force of textile materials, significantly reduce the risk of active substances falling off during battery charging and discharging, and extend the battery cycle life by more than 20%;
Safety insulation guarantee: The insulation performance of textile composite materials is better than the national standard, which can effectively isolate the hidden dangers of short circuits between electrodes and improve the safety of battery systems;
Quick installation and long-term durability: The preformed structure supports plug-and-play, and the installation efficiency is increased by 50%. It also has excellent acid and alkali resistance and anti-aging performance, and the service life can reach more than 5 years.
Typical application scenarios
As a core component of electric forklifts, warehousing and logistics equipment and industrial vehicles, this protective cover is widely used in:
Logistics and warehousing fields: in high-frequency cargo handling scenarios, ensure continuous and stable battery power supply and reduce downtime maintenance costs;
Heavy industry manufacturing workshops: cope with harsh environments such as high temperature and oil pollution, and ensure that the forklift has reliable power in heavy load operations;
Outdoor operation scenarios: weather-resistant textile materials can resist ultraviolet and rain erosion, and are suitable for complex environments such as open-air yards and ports.
Quality assurance and service system
We strictly control the quality of the entire process from textile substrate production to finished product inspection, and all products have passed ISO 9001 quality management system certification and CE safety certification. With large-scale textile production lines and flexible customization capabilities, we can quickly respond to the protection needs of batteries of different specifications and provide a one-stop solution from sample testing to batch delivery.
Choosing a 15-tube braided battery protective cover means injecting reliability upgrades into your forklift battery system with innovative textile technology, helping industrial equipment to achieve efficient, safe and sustainable operation.
Company Strength
1. All the Forklift relevant products and spare parts are selected originally from top class manufacturers under own inspection, supported by skilled technicians.
2. standby for any technicial query on-line or solution after-market.
3. Our commitment to service, knowledge and product availability has made us a One-Stop-Shop for our customers and their business needs.
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